Design Manufacturing
EagleMed Eagle Medical Inc.

Core Packaging Systems

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Eagle Medical engineers full-spectrum sterile barrier systems tailored to protect even the most complex devices, with form factors and materials optimized for sterility, speed-to-market, and regulatory confidence.

Sterile Barrier Pouches

Custom pouch systems built in-house for agility, precision, and performance, offering industry-leading turnaround times without compromising compliance.

  • Chevron and straight-edge configurations for varied device geometries
  • Custom-size pouches produced in-house for fast turnaround
  • Multi-layer laminate construction for optimized barrier performance
  • Transparent or opaque films to meet labeling, traceability, or privacy needs
  • Single and double barrier options validated for sterility and durability

Tyvek® Lidstock

Engineered for breathability, seal integrity, and sterilization compatibility, Eagle’s lidstock solutions pair seamlessly with pouches and trays for validated, high-performance sterile barrier systems.

  • High-performance, breathable barrier lids engineered for compatibility with sterilization methods including EtO, HPGP, and Gamma
  • Adhesive-laminated or coextruded options with peelable or non-peelable seal characteristics
  • Compatible with indicator printing and high-speed heat-sealing systems
  • Custom-sized and fabricated in-house with lead times under 3 weeks in many cases

HDPE Backer Cards (Die-Cut Insert Cards)

A smart, sustainable alternative to thermoformed trays, our in house manufactured backer cards are lightweight and customizable, click here to learn more.

Barrier Film & Material Engineering

Our material stack-ups are carefully selected and tested to support real-world durability, sterilization compatibility, and long shelf life.

  • Polyethylene and polypropylene base films with puncture resistance
  • Nylon and polyester layers for strength and flexibility
  • EVOH and aluminum oxide coatings for moisture and oxygen barrier protection
  • Medical-grade adhesives, sealants, and coatings designed for sterilization
  • Fully traceable sourcing and batch-level documentation

Sterilization Compatibility

Eagle’s packaging systems are engineered for multi-modality sterilization readiness:

  • EtO: Permeable pouch and lidstock materials with validated off-gassing profiles
  • HPGP: Optimized pairings for sensitive devices sterilized using vaporized hydrogen peroxide
  • Gamma & E-Beam: Radiation-stable formulations that resist degradation
  • Steam (Autoclave): Available for select material stacks when required

Sustainability by design means a lower energy input compared to thermoformed trays, without compromising protection or compliance.

  • Ships flat and stacks densely to reduce shipping emissions and storage costs
  • Compatible with widely available recycling streams
  • Produced in a single manufacturing step for lower energy consumption
  • Eliminates excess plastic without sacrificing sterile barrier integrity